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Heavy-duty AGV

Rated load capacity：100t~600t

Features: Fully automated, unmanned equipment with omnidirectional intelligent mobility.

Applications: Used in the manufacturing and maintenance of subway and high-speed railway systems, power facility relocation, and heavy-load industrial transport.

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Description

JLV Series Heavy-Duty AGV – Available in capacities from 100 to 600 tons per unit, the JLV Series is designed for the safe, efficient, and precise handling of ultra-heavy loads. Equipped with dual or multiple steering wheel drives, it supports omnidirectional movement, including forward and reverse travel, in-place turning, lateral movement, and movement in any direction on a 2D plane. Its flexible maneuverability makes it ideal for confined indoor spaces such as workshops and warehouses with complex layouts. The AGV operates on asphalt, self-leveling, and concrete floors, and features a hydraulic lifting system for direct load carrying or indirect lifting by moving underneath and raising a load rack. Multiple AGVs can work in synchronization to transport oversized and heavy equipment. With a hybrid PGV and QR code navigation system, the JLV Series supports both autonomous operation and remote control, providing a flexible and reliable material handling solution for heavy manufacturing, industrial assembly, and logistics applications.

Key Features

High Load Capacity: Multi-wheel heavy-duty, unit ≥100t; lifting handling, direct/indirect loading.
High Precision: Servo + PGV/QR, mm-level positioning; omnidirectional, tight-space maneuver; low-profile.
Multiple Modes: Remote/auto; wired/wireless/hybrid; rail/floor travel; quick-charge/battery swap, non-stop.
Safety: Laser obstacle detection, anti-collision, alarm, E-stop; lithium battery, safe & long-life.

Technical Specifications

Parameter	JLV100	JLV200	JLV300	JLV600
Rated (Design) Load Capacity	100t	200t	300t	600t
Clearance Height	H700mm	H800mm	H1050	H1200mm
Dimensions (L x W)	L3500xW3000	L4500xW4000	L5000xW4000	L7500xW4500
Lift Height	50mm	200mm	200mm	200mm
Self Weight	15t	20t	30t	45t
Travel Speed	0-35 m/min (stepless, customizable)
Operating Duration	6H-8H, supports fast charging / battery swap
Drive Method	Servo motor drive (Differential drive / Omnidirectional drive)
Number of Drive Wheels	4-wheel drive 16 wheels / 8-wheel drive 16 wheels / 12-wheel drive 16 wheels; servo-independent drive for each drive unit
Gradeability at Full Load	Full load <=3 deg, empty <=10 deg
Power Supply Method	Lithium iron phosphate (LiFePO4) / Lithium battery
Operating Environment	Indoor & outdoor
Wheel Specification	PU wheels (heavy-duty, indoor) / solid rubber wheels (shock-absorbing, outdoor/rough)

Applications

Heavy Machinery Component Transportation

Project Overview

Transportation of large and heavy machinery components requiring stable and precise movement.
The Heavy-Duty AGV provides high load capacity and flexible transportation in demanding working environments.

Challenges

Heavy and oversized components require stable load handling and accurate positioning.
Complex site conditions demand flexible movement and reliable safety protection.

Application

The Heavy-Duty AGV was used for the horizontal transportation and positioning of heavy machinery components.
With omnidirectional travel, precise navigation, real-time load monitoring, and multiple safety protection systems, it enables efficient and reliable heavy-load transportation.

Power Equipment and Transformer Transportation

Project Overview

Transportation of large-scale power equipment and transformers requiring safe and efficient handling solutions.
Heavy and oversized components demanded reliable mobility and precise positioning during transportation.

Challenges

Large equipment dimensions and high weight created difficulties for conventional transportation methods.
Limited operating space and strict requirements for stability and movement accuracy increased operational challenges.

Application

The Heavy-Duty AGV was applied for automated transportation and positioning of power equipment and transformers.
Advanced control technology enabled smooth movement, flexible routing, and stable transportation in complex working environments.

Wind Turbine Component Transportation

Project Overview

Handling and transfer of oversized wind turbine components within the manufacturing and assembly site.
Efficient internal transportation was required to support smooth production and installation workflows.

Challenges

High-capacity transportation for large and irregular loads.
Precise control in confined working areas and around other equipment.

Application

The Heavy-Duty AGV was deployed to move wind turbine components between designated working areas.
Its flexible steering and accurate positioning helped simplify internal logistics and improve overall handling efficiency.

Energy Storage Container Transportation

Project Overview

On-site transfer of energy storage containers between production, storage, and installation areas.
The operation required a practical solution for handling heavy loads over short-distance routes.

Challenges

Smooth transportation of large containers with stable load support.
Easy maneuvering where space is limited and positioning accuracy is important.

Application

The Heavy-Duty AGV was used to transport energy storage containers across the site.
Its high load capacity and flexible movement helped streamline material transfer and reduce reliance on conventional handling equipment.

Rail Transit

Project Overview

Heavy components and structural sections need to be moved and positioned during rail transit infrastructure construction.
Site operations often involve confined spaces, complex routes, and strict coordination requirements.

Challenges

Reliable load handling throughout repeated transportation tasks.
Controlled movement and accurate positioning around construction structures and equipment.

Application

The Heavy-Duty AGV was used for the internal transfer and positioning of heavy rail transit components.
Flexible steering and precise movement improved material flow and supported more efficient construction operations.

Heavy-duty AGV

Description

Key Features

Technical Specifications

Applications

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